Plastic Injection Molding Services
Plastic injection molding service
- Experienced engineers, who have completed hundreds of projects, can ensure that you receive your desired parts.
- We have top-brand, locally-made injection molding machines that can produce the most precise moldings, ranging from 40 tons to 1,300 tons.
- Our services include Structural Foam Molding, Vertical Injection Molding, and 2K Injection Molding.
- We guarantee quality and after-sale services, and we also cover all costs resulting from our quality problems.
We produce all kinds of shape products of injection-plastics, such as monitor housings, notebook chassis, computer accessories, plastic houseware, and electric vehicle chargers.
Our Injection Molding machine sizes are: 1300-ton x1, 650-ton x2, 550-ton x2, 450-ton x5, 350-ton x2, 280-ton x2, and 120-ton x6.
Our production lines include painting equipment, screen printing machines, dust-proof painting rooms, robot painting machines, CNC machines, dry machines, drill machines, and laser engraving machines.
For quality inspection, we have a wide range of facilities including CMM, tensile meter, lighting scope, radius gauge set, pin gauge, curve gauge, dial depth gauge, caliper, outside micrometer, torque wrench, mold thermometer, gloss meter, projector, and UV resistance tester.
Our services delivery
We are very proud of the fact that 95% of all Xielifeng contracts are repeat business from satisfied customers. Our service is 100% customer-focused. We want you to receive a service that exceeds your expectations and achieves the best possible utility infrastructure solution for your development.
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How Does Plastic Injection Molding Work?
The manufacturing process for molded parts is complex. Before your parts are even molded, we’re there to help you with comprehensive manufacturability feedback and consultative design services, so you can avoid mold design pitfalls before the resin hits the mold. From there, our production process is documented and optimized using scientific molding so you get high-quality parts consistently and reliably with every production run.
Critical-to-quality (CTQ) dimensions you call out on models let us know what areas are most crucial to the success of your parts. Once the parts start molding, the process and samples are qualified using automated inline CMM technology, generating a detailed FAI and process capability study with no additional lead time.
Our thermoplastic injection molding is a standard process involving an aluminum mold with no heating or cooling lines running through it, which means cycle times are a bit longer. As part of the scientific molding process, our molders independently optimize and monitor fill speed, hold pressure, and hold time, and periodically inspect part quality and cosmetics. During the molding process, we use an automated inline CMM to ensure dimensional accuracy, as well as generate a detailed process capability study and FAI report.
Resin pellets are loaded into a barrel where they will eventually be melted, compressed, and injected into the mold’s runner system. Hot resin is shot into the mold cavity through the gates and the part is molded. Ejector pins facilitate removal of the part from the mold where it falls into a loading bin. When the run is complete, parts (or the initial sample run) are boxed and shipped shortly thereafter.
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